Eco Conscience
Eco-Conscious & Sustainable Packaging
Better for Your Brand. Better for the Planet.
Sustainability shouldn't be a compromise. Our eco-friendly mailers are designed to reduce environmental impact while maintaining the durability and performance your business depends on — so you can ship responsibly with confidence.
From plastic-free paper padded mailers to bubble-lined kraft mailers built for fragile items, MailersUSA carries a full lineup of curbside-recyclable packaging that lets you make sustainability part of your brand without sacrificing protection or professional presentation.
Sustainability Without Sacrificing Performance
Going eco-friendly shouldn't mean gambling on whether your packaging actually protects what's inside. Our eco lineup is built to deliver on both fronts:
- Fully curbside recyclable, plastic-free paper construction across our ECOJACKET® and KRAFTAIRJACKET® lines
- ECOJACKET® MAX is certified and prequalified by How2Recycle for easy disposal through standard curbside recycling programs
- Bubble-lined and cushioned paper options available for items that need extra protection in transit
- Custom branding available on select mailers, so your eco-friendly packaging still reinforces your brand
We Understand the Sustainability Challenge
More customers and stakeholders expect sustainable packaging than ever before — but switching away from plastic isn't always simple.
Common challenges eco-conscious businesses face:
- Wanting packaging that's genuinely recyclable, not just labeled "eco-friendly"
- Needing paper-based materials that still protect fragile or delicate items
- Uncertainty around certifications and whether packaging is actually accepted by curbside recycling programs
- Balancing the higher per-case cost of eco materials against budget constraints
MailersUSA solutions are built to address these exact challenges.
How MailersUSA Fits Into Your Eco-Conscious Shipping
Genuinely Recyclable, Not Just "Eco-Sounding"
- Plastic-free, all-paper construction across ECOJACKET® and KRAFTAIRJACKET® mailers
- ECOJACKET® MAX is How2Recycle certified and prequalified for curbside recycling
- Curbside recyclable kraft exterior on every eco mailer we carry
Doesn't Compromise on Protection
- KRAFTAIRJACKET® adds a high-profile bubble lining for shock absorption
- ECOJACKET® Paper Padded Mailers feature a cushioned interior for lightweight protection
- Heavyweight paper construction across the line withstands real-world handling
Scales With Your Sustainability Goals
- Multiple sizes across all three eco product lines to match your product mix
- Custom branding available on ECOJACKET® MAX, including two-color printing
- Volume pricing and custom quotes available as your order sizes grow
Shop Eco-Friendly Packaging
ECOJACKET® Paper Padded Mailers
Made entirely from curbside recyclable natural kraft paper with a cushioned interior and pressure-sensitive self-seal. A plastic-free, all-paper replacement for everyday poly bubble mailers.
From $33.64 / case
Shop Paper Padded Mailers
ECOJACKET® MAX
High-capacity gusseted paper mailers with expandable side gussets for bulkier items. Fully curbside recyclable and How2Recycle certified, with custom branding available.
From $63.85 / case
Shop ECOJACKET MAX
KRAFTAIRJACKET® Paper Bubble Mailers
A durable kraft exterior with a high-profile bubble lining for items that need real cushioning. Eco-conscious materials with industrial-strength performance.
From $39.26 / case
Shop KRAFTAIRJACKETEco-Friendly Mailer Size & Price Guide
| Product | Size | Case Qty | From Price | Best For |
|---|---|---|---|---|
| ECOJACKET® Paper Padded Mailers | #1 – 7.25" x 11.25" | 100 | $33.64 | Documents, small accessories, samples |
| ECOJACKET® Paper Padded Mailers | #5 – 10.5" x 15.25" | 100 | $48.73 | Apparel, soft goods, multi-item orders |
| KRAFTAIRJACKET® Paper Bubble Mailers | #2 – 8.5" x 11" | 100 | $40.95 | Cosmetics, small electronics, items needing cushioning |
| KRAFTAIRJACKET® Paper Bubble Mailers | #5 – 10.5" x 15" | 100 | $58.35 | Bulkier orders needing bubble cushioning |
| ECOJACKET® MAX (Gusseted) | #5 – 14.9" x 18.9" | 200 | $63.85 | Bulkier apparel, linens, home textiles |
| ECOJACKET® MAX (Gusseted) | #7 – 16" x 22" | 150 | $67.43 | Large-volume, high-capacity shipments |
Pro Tip: KRAFTAIRJACKET® Paper Bubble Mailers are also available in Yellow across most sizes, often at a lower per-case price than White — check the product page for full size and color availability.
Solving Common Sustainability Packaging Challenges
Genuine Recyclability — Plastic-free, all-paper construction and How2Recycle certification on ECOJACKET® MAX mean you're not just making an eco claim, you can back it up.
Protecting Fragile Items Without Plastic — KRAFTAIRJACKET®'s bubble lining and ECOJACKET®'s cushioned interior deliver real protection without a plastic film layer.
Managing the Cost of Going Eco — Eco materials typically run higher per case than standard poly mailers; mixing eco mailers for customer-facing orders with standard mailers elsewhere can help manage the transition.
Scaling Sustainability as You Grow — Volume pricing and custom branding options mean your eco packaging can scale and evolve alongside your business.
How Eco-Conscious Brands Put This Into Practice
A typical scenario: an apparel or accessories brand switches from standard poly bubble mailers to ECOJACKET® Paper Padded Mailers for everyday orders, and sees a strong customer response to plastic-free packaging. As order volume and item sizes grow, the brand adds ECOJACKET® MAX for bulkier multi-item orders that need extra room without switching to boxes. For items that need extra cushioning — like cosmetics or small electronics — the brand adds KRAFTAIRJACKET® Paper Bubble Mailers to keep the same plastic-free profile with more protection.
Frequently Asked Questions
Are ECOJACKET® mailers really recyclable, or is that just marketing?
They're genuinely curbside recyclable. ECOJACKET® MAX is certified and prequalified by How2Recycle, and both ECOJACKET® Paper Padded Mailers and KRAFTAIRJACKET® use plastic-free or paper-exterior construction that's accepted through standard curbside recycling programs.
Do eco-friendly mailers cost more than standard poly mailers?
Typically yes, on a per-case basis. Many brands find the sustainability positioning and customer response worth the difference — see our blog post below for a full comparison of when the eco option makes sense.
Will paper mailers protect my products as well as poly mailers?
It depends on the product. KRAFTAIRJACKET® has a high-profile bubble lining built for cushioning, and ECOJACKET® Paper Padded Mailers have a cushioned interior. ECOJACKET® MAX is best suited to flexible, non-fragile items like apparel, linens, and soft goods.
Can I get eco-friendly mailers with custom branding?
Yes. ECOJACKET® MAX is available with custom branding options, including dual peel & seal, two-color printing, and wicket holes.
Can I get a custom quote as my order volume grows?
Yes. Once you're ready to order in higher volumes across any of our eco mailers, contact our team for a custom quote and we'll send you a discount code to apply in your cart.
Eco Packaging Comparison
| Option | Best For | Cost Efficiency | Pack Speed | Protection Level |
|---|---|---|---|---|
| ECOJACKET® Paper Padded Mailers | Everyday eco-friendly swap for apparel & soft goods | Medium | Fast | Medium |
| ECOJACKET® MAX (Gusseted) | Bulkier flexible items needing eco packaging | Medium | Fast | Medium |
| KRAFTAIRJACKET® Paper Bubble Mailers | Fragile items needing eco-friendly cushioning | Medium | Fast | Medium-High |
| AIRJACKET® Poly Bubble Mailers | Everyday high-volume shipping | High | Fast | Medium |
| Boxes | Bulky or highly fragile structured items | Low | Slower | High |
Customization & Flexible Pricing
- Custom branding available on ECOJACKET® MAX, including two-color printing and wicket holes
- Multiple sizes across all three eco product lines to match your product mix
- Volume pricing unlocks automatically as your order sizes grow
- Custom quotes available for multi-SKU or recurring eco packaging orders
Built for Every Kind of Eco-Conscious Business
- Apparel and soft goods brands transitioning away from plastic mailers
- DTC brands making sustainability part of the unboxing experience
- Businesses working toward specific recyclability or certification goals
- Retailers and subscription brands shipping soft goods, accessories, or documents
Get Started with MailersUSA
Ship responsibly, protect what matters, and give your customers packaging they'll feel good about opening.
Shop Paper Padded Mailers Shop ECOJACKET MAX Request a Custom Quote
From Our Blog
Poly & Eco Mailers Built for How Apparel Brands Actually Ship — how ECOJACKET® curbside-recyclable paper mailers compare to poly mailers, and when the eco option is worth the higher per-case cost. See our full Apparel packaging guide.